What to Ask When Buying Floor Scales

 A heavy duty floor scale is pricey but a smart investment when it comes to industrial businesses. Buying one that truly suits your requirements can be challenging especially when you are purchasing for the first time. Here, we’re listing a few points you should ask your weighing scale provider for you to choose the appropriate scale for your environment. Be informed to make the best choice!

Floor Scale – Asuki Weighing System Inc.

Be clear about your business requirements.

Capacity, accuracy, quality – the trinity for finding the best heavy duty floor scale. Floor scales can typically weigh up to 20,000 pounds (depending on the type you’re going to use). Keep in mind the products or items you’re going to weigh. Say, is this scale suitable for your business, and does the size of the scale suit the area where the scale will be installed? If you’re also dealing with QC/QA requirements, the durability of the weighing scale and its precise measurements are the top priority.

Check the floor scale’s features and accessories.

A floor scale is cost-effective if it is a reliable weighing system and makes your operations a whole lot easier. Here’s where its features and accessories get relevant. Weighing bridge (metal plate where items are placed), IP rating (degree of load cell protection), digital indicators (for measurement display), quality ramps (for lifting items), benchtop stand (for mounting the display device), and printer (for printing readouts) are all factors you have to consider. Don’t be shy to ask about these inclusions.

Ask who’s going to perform the setup and scale calibration.

Some scales are typically ready for use straight out of the box but others are not. Request your provider to set it up and perform scale calibration. However, depending on your requirements, you may need to recalibrate. Reliable providers give excellent customer service and may also teach you how to properly calibrate personally and through a detailed floor scale manual.

Consider maintenance and warranty coverage.

Trusted weighing scale providers also offer product maintenance and warranties ranging from one to five years depending on the floor scale model. Always ask more detailed questions concerning each warranty because coverage may differ between manufacturers. Regular product check-up and recalibration are all important to keep your product reliable, accurate, and resilient.

When buying heavy duty floor scales, follow these tips, and adamantly ask your provider to purchase a scale that meets all of your key buying criteria. Be a smart buyer and make sure you get your money’s worth!

Floor Scale Calibration Basics

 

(Image from: Asuki Weighing System Inc.)

Nothing lasts forever, not even the highest quality and heavyduty floor scale you have. Weigh and tear occur over time and accuracy is inevitably affected. However, you can stop your weighing system from degrading even quicker with just one procedure: calibration.

What is calibration?

Calibration is a vital procedure for heavy duty floor scales to maintain accuracy and durability. The whole process involves a series of tests to troubleshoot the whole weighing system, determine potential adjustments, and apply necessary repairs. 

                How Calibration Is Done:

·         Weighing Scale Preparation (determining technical characteristics and observing the overall durability of the product)

·         Eccentricity Test (checking how accurate the load cells are with regards to the location of the load on the floor scale)

·         Repeatability Test (preventing inaccurate measurements and repeatability issues when weighing loads of the same weight)

·         Weighing Test (testing the accuracy of the instrument throughout its whole weighing capability)

·         Minimum Weight Test (finding the smallest load that can be measured while still fulfilling accuracy requirements)

·         Other Tests (might include but not limited to Tare, Discrimination, Variation Indication, and Magnetic Interaction Tests)

Why do you need to calibrate?

Say you’re measuring your products with an inaccurate floor scale and end up packing more than your desired measurement, that negligence can cost you and your business a huge amount of money in the long run. It’s essential to calibrate your heavy duty floor scale to increase cost savings, maintain the integrity of your weighing system, measure safely, and adhere to local and global regulations. With routine scale calibration and adjustments, you allow your floor scale to measure with the highest reliability while also extending the equipment’s life.

Where to calibrate?

There are several calibration facilities nationwide but we highly suggest you calibrate your weighing system with the help of your original floor scale provider as they know your equipment too well. For example, you’ve got your heavy duty floor scale from Asuki Weighing System Inc., you can easily contact them and avail their service that includes thorough calibration procedures, easy-to-read certificates, and audit-proof documentation.

When and how often you should calibrate your floor scale?

As per experts, floor scales must be calibrated once per quarter. That’s equivalent to four times a year. There are also common signs that you need repair, adjustment, and maintenance services for your weighing system as soon as possible. These are the following:

•        Unable to read weight (always giving a reading of zero even if there’s a load)
•        Reading fluctuations (the reading never settles down to a consistent number)
•        Repeatability issues (provides the same reading even with different weights)
•       Load cell irregularities (the reading changes depending on where you place the load)
•        Damaged parts (noticeable damages on the material, load cells, and indicator)

Conclusion:

Calibration is not a process that can be done once and then forgotten. It’s that one simple procedure that makes a big difference in preserving your weighing equipment and ensuring its accuracy at all times. If you rely on a heavy duty floor scale at any part of your business, do not skip routine calibration, adjustments, and maintenance for the best results.

Understanding the Basics of Floor Scales

 A floor scale is a handy tool in industrial environments like warehouses and factories. Since floor scales have removable ramps that allow efficient loading and unloading, robust design, solid construction, and a large platform, it is best suitable for weighing large objects. In the Philippines, this heavy-duty weighing scale is used to weigh heavy pallets, crates, equipment pieces, and other materials that are too heavy to be lifted by hand. If you’re also considering to buy an industrial floor scale, it is crucial to conduct well-detailed research and understand the basics first. Doing so will help you achieve stability, ease, and accuracy in weighing – making your purchase a smart investment and an asset to your business.

(Image from: Asuki Weighing System Inc.)

WEIGHBRIDGE

Weighbridges must be tough, dependable, and built to last, even in harsh industrial conditions. Better if it has a carbon steel checkered plate or made entirely out of steel for it to be extremely resistant to bending. Remember, the durability of an industrial floor scale should not be compromised to ensure accurate weighing. Also, look for heavy duty weighing scale with checkered plate surface and internal frames painted with high-quality paint. Scales with high material thickness and protection against corrosion are beneficial especially for weighing wet objects.

LOAD CELLS & JUNCTION BOX

Whatever type of scale you’re using, its accuracy primarily depends on its load cells. Load cells are usually constructed of steel and are integrated within the weighbridge. Heavy duty weighing scale suppliers in the Philippines would define the function of load cells as something that converts a force such as tension, compression, pressure, or torque, to an electrical signal that can be measured and standardized. The digital output (weight) can be displayed in the scale indicator. Meanwhile, a junction box manages multiple load cells and weighing systems by matching the signal of each load cell and summing them into a signal sent to the indicator. It’s responsible for equalizing the system for accurate and reliable weight readouts.

INDICATOR/DISPLAY DEVICE

Indicators can be purchased separately but are essential for viewing the weight value. It is considered as the brain of floor scales as it serves as the command center for basic weighing, data management, and advanced programming. Select the one that has a high memory capacity of storing weighing operations – this will help you to easily organize critical information in the long run. We also suggest that you purchase a display device from your scale supplier to ensure product compatibility as well.

RAMPS

If there’s an accessory you must not forget, it’s the ramps. Ramps are responsible for easy loading and unloading of your materials to be weighed. Suppliers often provide removable ramps for fast installation and easy relocation. Keep in mind that the best ramps also come with high-quality industrial paint finish and solid steel construction.

(Image from: Asuki Weighing System Inc.)

Now that you understand the basics, you can now purchase the best scale for your business. Last notes, go to a trusted heavy duty weighing scale provider in the Philippines, choose quality over cost, and ensure that your purchase is covered by warranty protection to get your money’s worth!

What You Need to Know Before Buying Truck Platform Scales

Truck Scales are used by most of the businesses all over the world, especially industries such as agriculture, feed mill, food processing companies and transportation agencies. Truck Platform Scales are commonly used to determine the weight of goods in truckload-sized quantities. Truck Scales are important to the daily operations of the above mentioned industries. Over the decades, Truck Scales are continuously sought by business owners. If you’re one of them, we bet you’ve searched and seen many advertisements truck platform scales for sale all over the web.  However, choosing which to buy may be challenging especially with factors such as cost, supplier, scale design, and working environment in mind. As per Asuki Weighing System Inc., a trusted scale supplier in the Philippines, business owners must understand the fundamentals of Truck Scales to determine which one is best suited for their daily operation and business needs. Thus, we’ve listed down what you need to know before buying one! 

Choosing Your Supplier

A truck scale is pretty expensive but a great investment when buy from a reliable supplier. Take time to find and choose a supplier that can best provide you not only truck platform scales for sale but also services such as installation, maintenance and replacement parts. Reach out to other truck scale owners, read reviews online, and ask your potential supplier to provide testimonials from similar businesses. Knowing firsthand accounts about the manufacturer and their product reputation will help you ensure that you get the best value for your money.

Your Truck Scale Design

Your truck scale design primarily depends on your business needs. To determine which one to buy, put in mind the largest truck you ever plan to weigh at your operation (including future truck innovations).  Find one that executes dependable vehicle weighing and accurate truck content measurements, speeds up your business operations, is extremely durable, and comes with a strong warranty. One good example is the SCS Truck Scale Series from Asuki Weighing System Inc. below:

Technical Data:

•        Has multiple load cells ideal for heavy loads
•         Low profile for easier loading and unloading
•          Has lightning protection and works even in harsh conditions
•          Assigns incremental sequence numbers to every weighing ticket
•          Has a memory capacity of storing 100,000 weighing operations
•          Capable of recognizing vehicles of fixed tare values
•          Provides data access and detailed reporting based on given criteria and dates
•          Can edit ticket and report formats
•          Has printer connection
•          Legal metrology approval
•          CE certificate

Finding Accessories and Upgrades

Creating a reliable weighing system for your business does not end with purchasing and installing a truck scale. Quality accessories that speed up processes and reduce the risk of human error such as indicators, weighing software, and printer are also a must. It’s better if you have one supplier for all of those to ensure product compatibility and maintenance too. Keep in mind that weighing applications and process needs can also change with the demands of commerce. Software upgrades and scale calibration are often needed so choosing a supplier with dependable service is crucial.

Before purchasing those truck platform scales for sale, evaluate your potential supplier, prioritize your weighing requirements, and also think about your future weighing needs. Take your time to search and observe to get the right weighing system for your business!

4 Points to Consider Before Buying Truck Platform Scales

There are many truck platform scales for sale online and they got you thinking whether to buy units or not. If your business revolves around transportation, delivery of large quantities of products or materials on land, towing and moving houses, and recovery of disabled and stranded vehicles, a truck scale is a major investment for you. Weighing scales are influential in collecting the incoming and outgoing weight information that is needed to meet legal-for-trade requirements.

Heavy Duty Floor Scales and Maintenance

Suppliers often market their floor scales for sale as heavy duty, but what exactly you must look for before purchasing one? Here, we’re giving you some points you must consider and how you can maintain your floor scales quality and accuracy.

Factors to Consider Before Buying Floor Scales

1. Platform Size and Capacity – Choose the size that suits your weighing requirements. A floor scale must have adequate space to allow you to easily load and unload products. Heavy duty floor scales are capable of handling standard capacities at 2,500 pounds to 10,000 pounds to 20,000 pounds. Suppliers also offer larger scales for different purposes and industries so don’t be shy to ask.
2. Accuracy of Measurement – Studies show that floor scales that have load cells made of stainless steel give highly accurate results while sustaining pressure. Check whether it is made from alloys and say no to erroneous readings and data during measuring loads of different weights. Go for scales that also have adjustable foot pads that make it work efficiently even on uneven surfaces.
3. Platform Durability and Flexibility – Your floor scale will only be truly heavy duty if it is made from high-quality materials that assure durability and longevity even in rugged conditions. Floor scale suppliers are happy to help you find the scale that best fits your work environment and meets your required purposes. Just discuss your industry and measuring needs with them and they will suggest you heavy duty floor scales that are easy to operate and convenient to use.

The Importance of Floor Scale Maintenance

1. To Minimize Downtime – Downtimes can be costly especially for your continuous industry. Preventive maintenance helps in avoiding unforeseen repair costs and unexpected equipment failures, which helps in saving big time and money. The probability of a weighing machine to fail in a facility significantly goes down when it is well-maintained. This also ensures reliable performance while maintaining compliance with your industry requirements.
2. To Retain Quality and Accuracy – Regular inspection, cleaning and calibration all contribute to safe and reliable operations that result in accurate and quality results. Not only it provides peak weighing performance but it also extends the life of the machine. Your scale must have pre-planned and periodic maintenance to retain measuring accuracy and system longevity.
3. Enhanced Operational Safety – Equipment failures not only affect your measuring process but also hinders your overall business’ operations. Preventive maintenance ensures that all parts of your floor scales are performing properly, and that all operations run without a glitch to ensure increased safety and maintain weighing integrity in your facility.

Preventive Maintenance Processes

ü  Visual Inspection – Includes heavy duty floor scale assessment and a thorough clean-out.

ü  Testing and Documentation – Post-inspection report of detected irregularities and possible repairs.

ü  Improvement Recommendations – Suggesting quick fixes but long-lasting solutions. It may also include installing of new parts.

ü  Performing Necessary Calibration and Repairs – Restoring measurement accuracy and improving equipment quality.

ü  Data Backup – Backing up previous measurements and other stored data.

No matter how expensive your heavy duty floor scale is, its quality, accuracy and longevity all boil down on how you and your supplier maintain. Keep these points in mind when purchasing one and considering preventive maintenance services.